Steel Operations

Flat Roll

Our Products
The Steel Dynamics Flat Roll Group produces sheet steel products consisting of hot roll, cold roll and coated steel products. The Flat Roll Group is comprised of three of SDI’s seven electric arc furnace steel mills – one at Butler, Indiana, one at Columbus, Mississippi and Sinton, Texas ― which have a combined annual production capacity of 6.4 million tons of hot roll steel sheet as well as eight downstream coating facilities. Our Jeffersonville, Indiana facility galvanizes steel sheet, and our three facilities in Pittsburgh, Pennsylvania, The Techs (NexTech, GalvTech, and MetalTech) specialize in galvanizing flat roll steel. The Techs’ annual galvanizing capacity is in excess of 1 million tons. Each of the Flat Roll Group facilities provide high quality and value-added products.
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End Markets
Our steel is used in the manufacture of a wide variety of products, including agricultural machinery, automobiles, appliances, construction products, consumer electronics, culverts, grain bins, office furniture, and pipe and tubing. And given the extremely high content of recycled steel used in electric-arc furnace steelmaking, SDI-produced steel is particularly well-suited to applications where conformance to LEED and Green Building guidelines is a consideration.
Our Products
Hot-rolled bands

Thickness: .042 – .625
Width: 36 – 76
Coating Weights: N/A
Specifications: CS, DS, SS, HSLA, UHSS, A36, A414, A606, JIS, SAE, API
Applies to: Butler & Columbus

Hot-rolled bands

Thickness: .042 – .625
Width: 36 – 76
Coating Weights: N/A
Specifications: CS, DS, SS, HSLA, UHSS, A36, A414, A606, JIS, SAE, API
Applies to: Butler & Columbus

Floor plate

Thickness: .075 – .500
Width: 36 – 72
Coating Weights: N/A
Specifications: CS, HSLA, SS, A36
Applies to: Butler & Columbus

Pickeled hot-rolled steel sheet

Thickness: .039 – .500
Width: 36 – 74
Coating Weights: N/A
Specifications: CS, DS, SS, HSLA, UHSS, A36, A414, A606, JIS, SAE
Applies to: Butler, Columbus & Heartland

Cold-rolled steel sheet

Thickness: .0105 – .100
Width: 36 – 72.5
Coating Weights: N/A
Specifications: CS, DS, DDS, EDDS, SS, HSLA, A606, JIS, SAE, BH, A109
Applies to: Butler, Columbus Heartland

Hot-rolled galvanized steel sheet

Thickness: .044 – .160
Width: 24 – 72
Coating Weights: G30 – G235
Specifications: CS, FS, SS, HSLA, SAE, A929
Applies to: Butler, Columbus The Techs

Hot-rolled galvannealed steel sheet

Thickness: .044 – .160
Width: 36 – 72
Coating Weights: A40 – A60
Specifications: CS, FS, SS, HSLA, SAE
Applies to: Butler & Columbus

Cold-rolled galvanized steel sheet

Thickness: .0078 – .120
Width: 24 – 72
Coating Weights: G30 – G235
Specifications: CS, FS, DDS, EDDS, SS, HSLA, SAE, DP
Applies to: Butler, J’Ville, Columbus Heartland & The Techs

Cold-rolled galvannealed steel sheet

Thickness: .023 – .080
Width: 36 – 72
Coating Weights: A40 – A60
Specifications: CS, FS, DDS, EDDS, SS, HSLA, SAE, DP
Applies to: Butler & Columbus

GALVALUME steel sheet

Thickness: .012 – .080
Width: 36 – 72.5
Coating Weights: AZ35 – AZ60
Specifications: CS, FS, SS
Applies to: J’Ville & Columbus

Galfan steel sheet

Thickness: .010 – .160
Width: 24 – 60
Coating Weights: GF15 – GF115
Specifications: CS, FS, DDS, EDDS, SS, HSLA
Applies to: The Techs

Aluminzed Type 1

Thickness: .012 – .134
Width: 36 – 72
Coating Weights: T113 – T160
Specifications: CS, FS, DDS, EDDS, SS, HSLA
Applies to: Columbus

Painted steel sheet Available on HR, CR, HDG, and GALVALUME

Thickness: .012 – .080
Width: 36 – 72.5
Coating Weights: Various
Specifications: CS, FS, DDS, EDDS, SS, HSLA
Applies to: Butler, J’Ville & Columbus

Digital Printed Coils

Gauge Range: .015” – .040”
Width Range: 36” – 64”
Product Applications: Garage Doors, Building Panels, Office Furniture, Appliances, etc
Applies to: Butler

Steel Operations

Butler Flat Roll Division

Butler, IN
Located in Butler, Indiana the Butler divisions produces carbon steel sheet in widths from 36 to 76 inches and in thicknesses ranging from 5/8-inch down to very thin gauge. We specialize in thin-gauge, high-strength alloy steels, hot rolled steel sheet as thin as 0.042 inches. Our capabilities range from formable low-carbon grades to ultra-high-strength steels. Our Flat Roll Group is ISO 9001 and ANSI/ISO/ASQ Q9001 certified.
Steel Operations

Columbus Flat Roll Division


Columbus, MS
Our Flat Roll Columbus Division was acquired in 2014. Previously owned by Severstal North America, the Columbus, MS mill increased Steel Dynamics’ steel operations shipping capacity to 11 million tons annually.

Situated on a 1,400-acre property, the Flat Roll Columbus Division is a groundbreaking, high-tech electric arc furnace mill capable of producing 3.4 million tons of steel annually.

Steel Operations

Southwest-Sinton Flat Roll Division

Sinton, TX
This $1.9 billion EAF flat roll steel mill will have an estimated 3.0 million tons of annual steel production capacity. It initially included two value added coating lines comprised of a galvanizing line with planned annual coating capacity of 550,000 tons (with Galvalume® coating capability), and a paint line with annual coating capacity of 250,000 tons.
Steel Operations

Heartland Division

Terre Haute, IN
Located in Terre Haute, Indiana, SDI Heartland Division produces various types of higher-margin, flat roll steel by further processing hot roll coils into pickle and oil, cold roll, and galvanized products.

The Heartland Division has the annual capability to produce 1.0 million tons of cold roll steel, with galvanizing capacity of 360,000 tons. Heartland is comprised of a continuous pickle line, a cold mill, and a galvanizing line. The facility provides high quality cold roll, pickle and oil, and galvanized products.

Steel Operations

The Techs

Turtle Creek, PA
Acquired in 2007, The Techs is the largest domestic supplier of hot-dipped galvanized steel sheet in the United States. Our operation consists of three galvanizing facilities near Pittsburgh, Pennsylvania: GalvTech, MetalTech, and NexTech. Each plant specializes in galvanizing specific gauges and widths of flat roll carbon steel and is currently the only domestic supplier of Galfan®, an alternative steel coating that has a higher corrosion resistance. The facilities also offer regular, medium, and extra-smooth spangle.
Steel Operations

United Steel Supply

Austin, TX
At United Steel Supply, we offer steel coil products designed for use in agriculture, residential and commercial construction, and industrial applications. Suitable for metal roofing or siding, our inventory includes Galvalume®, galvanized, and prepainted steel coils.

All the steel products we offer are of the highest quality possible, ensuring that they provide maximum value to our customers, regardless of how they are applied. All products are available domestically, or via export.

Our Future
Our new Sinton Texas EAF Flat Roll Steel Mill (Sinton Steel Mill) growth investment is an excellent representation of our differentiated, competitively advantaged strategic growth model.

This $1.9 billion EAF flat roll steel mill will have an estimated 3.0 million tons of annual steel production capacity, initially including two value-added coating lines comprised of a galvanizing line with planned annual coating capacity of 550,000 tons (with Galvalume® coating capability), and a paint line with annual coating capacity of 250,000 tons.